By Benjamin Jerew / Originally Published May 6, 2016 / National Automotive Parts Association / While towing a trailer, safety should be first and foremost on your&hellip;{"id":8759,"date":"2016-06-01T12:41:29","date_gmt":"2016-06-01T19:41:29","guid":{"rendered":"http:\/\/www.pomonaswapmeet.com\/blog\/?p=8759"},"modified":"2016-05-24T13:32:06","modified_gmt":"2016-05-24T20:32:06","slug":"diy-trailer-wiring-harness-diagnosis-and-repair","status":"publish","type":"post","link":"https:\/\/www.pomonaswapmeet.com\/blog\/2016\/06\/01\/diy-trailer-wiring-harness-diagnosis-and-repair\/","title":{"rendered":"DIY Trailer Wiring Harness Diagnosis and Repair"},"content":{"rendered":"<h5>By Benjamin Jerew \/ Originally Published May 6, 2016\u00a0\/\u00a0National Automotive Parts Association \/<\/h5>\n<p><span style=\"color: #000000;\">While towing a trailer, safety should be first and foremost on your mind. Tire pressure, trailer brakes and<\/span> <strong><a href=\"http:\/\/www.napaonline.com\/napa\/en\/p\/BK_7552310?cid=social_blog_032016_TrailerTroubleshooting\" target=\"_blank\">trailer lights<\/a><\/strong> <span style=\"color: #000000;\">are all critical to ensuring you and your cargo arrive in one piece. Trailer lighting, turn signals and brake lights inform other drivers of your intentions.<\/span><\/p>\n<p><span style=\"color: #000000;\">If one or more of your lights aren\u2019t working, you may just have a blown bulb, or you could have a problem with the trailer wiring harness on the tow vehicle or on the trailer.<\/span><\/p>\n<p><span style=\"color: #000000;\">If you have a trailer lighting or braking problem, check the tow vehicle\u2019s trailer wiring harness first. You should have a digital volt\/ohm meter (DVOM) in your toolbox, to make basic circuit checks. Once you confirm the tow vehicle\u2019s plug has the proper ground and voltage, you can go on to check the trailer wiring harness and bulbs for problems. To check the trailer lighting system, plug it into the tow vehicle, and use the DVOM to check for voltage across whatever bulb\u2019s socket you are having a problem with.<\/span><\/p>\n<p><span style=\"color: #000000;\"><em><strong>Pro tip<\/strong>: While checking exterior wiring on a vehicle or trailer, do not pierce the insulation with your DVOM probes. You can indeed check for voltage and ground this way, but you will also compromise the waterproof insulation. Corrosion will then be in your future, and you will be fixing this issue again.<\/em><\/span><\/p>\n<p><span style=\"color: #000000;\"><strong>Trailer Wiring Harness Diagnosis<\/strong><\/span><\/p>\n<p><span style=\"color: #000000;\">The typical flat, four-pin connector, for example, should have ground on the white wire, then 12 V on the brown, yellow and green wires, depending on if the taillights, left turn signal or right turn signal are illuminated. Also, brake lights and turn signals are combined, so both yellow and green should have 12 V with the brake lights illuminated. Five-, six-, or seven-pin trailer connectors will have additional connections for the<\/span> <strong><a href=\"http:\/\/knowhow.napaonline.com\/heavy-hauler-install-trailer-brake-controller\/\" target=\"_blank\">electric brake<\/a><\/strong><span style=\"color: #000000;\">, reverse lights, brake lights or auxiliary power supply.<\/span><\/p>\n<p><span style=\"color: #000000;\">Although one can use a DVOM for these checks, a dedicated trailer tester can be an even easier way. Testers for four-pin connectors typically plug right in. LEDs should illuminate for each circuit activated. If nothing illuminates, then you may have a ground problem. If the tow vehicle is equipped with a trailer converter box, you will need to check inputs and outputs of the box itself. Once you determine the problem, make any necessary repairs, but never by-pass a faulty converter box \u2014 always replace it.<\/span><\/p>\n<p><span style=\"color: #000000;\"><strong>Trailer Wiring Harness Repair<\/strong><\/span><\/p>\n<p><span style=\"color: #000000;\">Because trailer wiring is typically exposed to the elements, wire taps and crimp connectors are asking for corrosion. So to make a long-lasting repair on exposed wiring, follow these three steps:<\/span><\/p>\n<p><span style=\"color: #000000;\">1. Crimp the exposed wires using an uninsulated butt connector.<\/span><\/p>\n<p><span style=\"color: #000000;\">2. Solder the connection to ensure strength and conductivity.<\/span><\/p>\n<p><span style=\"color: #000000;\">3. Use waterproof adhesive-lined shrink tubing, at least one-half inch past each end of the connection, to prevent water intrusion.<\/span><\/p>\n<p><span style=\"color: #000000;\">Diagnosing and repairing trailer wiring isn\u2019t particularly complicated, but will require patience. Following this guide, you will be able to easily correct any problems with your trailer lighting or brakes and make lasting repairs.<\/span><\/p>\n<p><span style=\"color: #000000;\">For more information on trailer wiring harness diagnosis and repair, chat with a knowledgeable expert at your local<\/span> <strong><a href=\"http:\/\/www.napaonline.com\/FindLocation\/find-a-location.aspx?target=autocare\" target=\"_blank\">NAPA AUTO PARTS store<\/a><\/strong><span style=\"color: #000000;\">.<\/span><\/p>\n<p><em><span style=\"color: #000000;\">Photo Credit:<\/span>\u00a0<strong><a href=\"https:\/\/commons.wikimedia.org\/wiki\/File:Coupling_caravan_car.jpg\" target=\"_blank\">Coupling caravan car<\/a>\u00a0<\/strong><span style=\"color: #000000;\">by<\/span>\u00a0<span style=\"color: #000000;\">Holger Jakobs<\/span><strong>\u00a0<\/strong><span style=\"color: #000000;\">(<\/span><strong><a href=\"https:\/\/creativecommons.org\/licenses\/by-sa\/3.0\/legalcode\" target=\"_blank\" rel=\"noreferrer\">CC BY SA 3.0<\/a><\/strong><span style=\"color: #000000;\">).<\/span><\/em><\/p>\n<p><span style=\"color: #000000;\"><i>This article has been reproduced with the permission of the copyright holder, National Automotive Parts Association. Further reproduction is prohibited without permission. Click here for more\u00a0<\/i><\/span><strong><i><a href=\"http:\/\/knowhow.napaonline.com\/\" target=\"_blank\">automotive tips and stories<\/a><\/i><\/strong><i>\u00a0<span style=\"color: #000000;\"><i>from NAPA.<\/i><\/span><\/i><\/p>\n","protected":false},"excerpt":{"rendered":null,"protected":false},"author":98,"featured_media":8760,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"cos_headline_score":0,"cos_seo_score":0,"cos_headline_text":"","cos_headline_has_been_analyzed":false,"cos_last_analyzed_headline":[],"_jetpack_memberships_contains_paid_content":false,"footnotes":""},"categories":[805],"tags":[3056,3475,4618,4629,4622,4628,4621,600,4627,4611,4623,4626,4624,4632,3491,3026,4620,4110,4616,4613,4614,4610,4619,4615,4612,4625,4609,4617,4631,692,4630],"aioseo_notices":[],"jetpack_featured_media_url":"https:\/\/i0.wp.com\/www.pomonaswapmeet.com\/blog\/wp-content\/uploads\/2016\/05\/Coupling_caravan_car.jpg?fit=1600%2C1200&ssl=1","jetpack_shortlink":"https:\/\/wp.me\/p9nnZN-2hh","jetpack_sharing_enabled":true,"jetpack_likes_enabled":true,"_links":{"self":[{"href":"https:\/\/www.pomonaswapmeet.com\/blog\/wp-json\/wp\/v2\/posts\/8759"}],"collection":[{"href":"https:\/\/www.pomonaswapmeet.com\/blog\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/www.pomonaswapmeet.com\/blog\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/www.pomonaswapmeet.com\/blog\/wp-json\/wp\/v2\/users\/98"}],"replies":[{"embeddable":true,"href":"https:\/\/www.pomonaswapmeet.com\/blog\/wp-json\/wp\/v2\/comments?post=8759"}],"version-history":[{"count":2,"href":"https:\/\/www.pomonaswapmeet.com\/blog\/wp-json\/wp\/v2\/posts\/8759\/revisions"}],"predecessor-version":[{"id":8762,"href":"https:\/\/www.pomonaswapmeet.com\/blog\/wp-json\/wp\/v2\/posts\/8759\/revisions\/8762"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/www.pomonaswapmeet.com\/blog\/wp-json\/wp\/v2\/media\/8760"}],"wp:attachment":[{"href":"https:\/\/www.pomonaswapmeet.com\/blog\/wp-json\/wp\/v2\/media?parent=8759"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/www.pomonaswapmeet.com\/blog\/wp-json\/wp\/v2\/categories?post=8759"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/www.pomonaswapmeet.com\/blog\/wp-json\/wp\/v2\/tags?post=8759"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}